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NOT to be reproduced or copied without the express permission of the TR Register Australia Inc. |
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If you carry out the Volvo Radiator modification using a second-hand radiator with plastic side tanks, there is a chance that the temperature sender unit may leak. This is located in the top of the driver's side plastic tank as shown below. The sender unit, when not fitted, has a blanking plug to fill the hole. There is a rubber grommet which fits here to seal the blanking plug and it softens with age. The correct Volvo spare part for this no. 1378869 ("Rubber Bushing" - I paid only $2.75 for one of these from Manning Valley Motors at Taree). Unfortunately, when it failed at Mungo Brush, I had no spare and needed to improvise. The repair below works fine for a temporary seal of the 3/4" hole. |
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These bits came from my spare parts odds & ends that I carry. The hose is about 1/2" ID (might have been ex. brake booster?) and the bolt is 2" x 3/8". |
This is it assembled. Push about 1/2" of the left hand end into the hole and tighten the nut on the engine compartment side. (I did it back-to-front with the potential disaster of losing the nut inside the radiator when removing it) |
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The head of the bolt pulls in to the tube ... |
... gradually expanding it. You need to hold it such that the expanded bit fills the hole in the plastic tank. |
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There is no need to make it too tight, just so that it is firm. I used a LITTLE bit of silastic around the bolt head but I don't think it was necessary. The water pressure wedges the repair in tightly and it got me home from Taree to the Central Coast without losing a drop of water. When you fit the correct rubber bushing, the plastic blanking plug is a "push" fit into it. Actually it is a "b###" tight fit. PS - thanks to Brian Richards, Bob Slender & John Muddle who issued soothing advice and replacement water during this exercise. |
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